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Over 150 Facilities Designed and Delivered.

Smart Facility Improvements for High Performance, Leaner, and Safer Operations.

ESPI transforms manufacturing and warehousing facilities into optimized, safer, and sustainable work spaces.

ESPI deploys a data-driven approach, lean philosophy, modern technology, and rigorous industrial engineering concepts to design your future work spaces.

Key Benefits of Factory Layout Optimization

Designing or re-designing a facility is a unique opportunity to embrace new thinking, efficient and safer processes, modern technology to improve productivity, throughput, quality and customer service.

Lean Flow & Efficiency

Minimize motion, transit time, and waste for streamlined operations.

Space Utilization & Cost Savings

Optimize square footage, reduce congestion, and maximize output.

Safety & Compliance

Environment designed to reduce risk and support standards.

Ongoing Adaptability

Layouts that scale with growth, automation, and evolving processes.

✦ Our Facility Design Advantage

Why Partner with espi for Facility Layout & Design?

We bring deep manufacturing insights and a holistic, execution-focused approach to facility design—helping you create safer, leaner, and more scalable environments that work in practice, not just on paper.

Lean Foundation

We go to Gemba and assess flows, variations, and constraints to understand the design parameters. We then design optimized facility layouts that reflect your operations.

Data Analysis

We analyze historical data to identify the workflow and understand the constraints.

Cross Functional Approach

Working together with the team comprised of subject matter experts (operators, supervisors, maintenance technicians, technology experts) and leadership team we create a alternative designs. We iterate these designs with input from different business functions.

Proven Results

Clients have increased productivity, reduced travel times, and improved safety through our facility improvements.

core capabilities

These core capabilities provide the engineering expertise, planning discipline, and optimization tools needed to run smarter, faster, and more efficient manufacturing operations.

Advanced Analytics

Application of modern data analytics platforms to rapidly and visually assess relevant information.

Lean Workflow Engineering

Analyze current operations, identify improvements, map and optimize material flow, equipment placement, and work sequences.

Facility Design and Simulation

Design facility and Simulate the wofklow for further analysis and visualization

Process Movement & Ergonomics Analysis

Identify and reduce high-motion or strain activity to improve worker wellness and throughput.

Visual Workplace Design

Develop visual cues, floor markings, safety zones, and wayfinding for clarity and compliance.

Facility Move

Effectively manage your moves and minimize disruptions

Our Approach

At ESPI, we design and deliver S&OP that supports and strengthens competitive advantage.

We design with best-practices and deploy necessary tools and technology to enable these processes.

We train and coach teams to continually improve their competence and maturity.

DISCOVER

Review current planning methods, data sources, stakeholder needs, and operational constraints.

ANALYZE

Examine gaps between demand forecasts, supply capabilities, and financial targets.

PLAN

Develop integrated S&OP roadmaps that synchronize volume, capacity, and budgets.

IMPLEMENT

Facilitate consensus, launch planning routines, and align executive decisions.

OPERATIONALIZE

Monitor performance, refine cycles, and embed continuous improvements into planning.

Proof of Success

Real Results from Optimized Facility Layouts

Ready to reimagine your facility for safety, flow, and scalability?

Build a layout that works better—for people, processes, and performance.

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